High-end high shrinkage and low melt cotton fiber，Thermal Forming Furniture & Decorative Fabric Staple

Our 2.5D×51MM high shrinkage low melting polyester staple fiber is a high-performance bicomponent functional fiber specially developed for synthetic leather, shoe material, filter and textile shaping industries. Adopting advanced concentric sheath-core composite spinning process, it perfectly combines low-temperature thermal bonding and controllable thermal shrinkage functions, replacing the traditional process of "adhesive bonding + separate sizing", and realizes one-step heating to complete bonding and shaping, which is an efficient and environment-friendly upgraded raw material for the textile and nonwoven industries.

Different from ordinary single-function low-melting fibers that only provide bonding effect, this fiber adds a high-shrinkage core layer on the basis of the low-melting sheath. When heated to the process temperature, the sheath layer melts first to form firm inter-fiber physical bonds; at the same time, the core layer undergoes controllable thermal shrinkage, driving the overall fabric to shrink evenly, forming a tighter fiber structure and a fuller, denser hand feel. This dual-function design simplifies the production process, reduces equipment input and labor costs, and significantly improves the quality grade of finished products.

The 2.5D fine denier and 51mm standard length are universal specifications widely used in the textile and nonwoven industries. The fiber has good spinnability and web forming performance, runs smoothly on various high-speed carding and needling production lines, and has low fly waste and high production efficiency. The shrinkage rate of each batch is strictly controlled, with uniform shrinkage in both warp and weft directions, and no local deformation or uneven hand feel after heat setting, ensuring stable quality of mass-produced products.

In terms of environmental protection and safety, the whole process adopts physical thermal bonding without adding any chemical adhesives, no VOC emission, no toxic and harmful residues, and meets the environmental protection and safety standards of European and American markets. It can be widely used in close-fitting clothing, indoor furniture and automotive interior products. It supports pure spinning processing and blending with a variety of fibers, and can flexibly develop products of different styles and grades according to market demand, with very high application flexibility.

We implement strict full-process quality control to ensure consistent performance of each batch of fibers. Factory direct supply with sufficient stock and competitive wholesale price. Free test samples are provided for melting point test, shrinkage test, bonding trial and production line trial production. Customized denier, length, melting point and shrinkage rate adjustment services are available for large-volume orders, supporting long-term stable cooperation for shoe material, synthetic leather, nonwoven and textile enterprises worldwide.

• Artificial Suede & Velour Fabric: Microfiber suede base fabric, imitation leather velvet, brushed fabric, sofa decorative fabric, clothing velvet fabric
• Shoe Material & Leather: Shoe lining fabric, synthetic leather base cloth, shoe tongue filling, shoe hard cotton, insole base material
• Automotive Interior: Car door trim fabric, ceiling felt, trunk lining, interior decorative felt, sound insulation cotton
• Industrial Filtration: High-density filter felt, liquid filter material, dust removal filter bag base, precision filter material
• Garment & Lining: Garment interlining, thermal shaping cotton, shirt collar lining, suit lining, non-iron fabric base
• Home & Furniture: Furniture decorative fabric, mattress hard cotton, sound insulation felt, wall decoration fabric, thermal insulation cotton