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Two-dimensional hard cotton brown black silicone-free fiber for Hard Cotton ,Filter Wadding & Industrial Filter

Product Summary
Two-dimensional Hard Cotton Brown Black Silicone-free Fiber Product Overview Two-dimensional hard cotton brown black silicone-free fiber (20D*51MM) designed for Hard Cotton, Filter Wadding & Industrial Filter applications. Specifications can be customized to meet specific requirements. Technical ...
Basic Properties
Place of Origin: China
Brand Name: Octopus fiber
Certification: 66935282
Model Number: JS-03F
Trading Properties
Minimum Order Quantity: Starting from 1 ton
Price: Free samples sent
Payment Terms: L/C,D/P,T/T
Supply Ability: Customized according to the quantity required by your company
Product Description
Two-dimensional Hard Cotton Brown Black Silicone-free Fiber
Product Overview

Two-dimensional hard cotton brown black silicone-free fiber (20D*51MM) designed for Hard Cotton, Filter Wadding & Industrial Filter applications. Specifications can be customized to meet specific requirements.

Technical Description

The 20D*51mm 2D crimped rigid brown black silicone-free polyester staple fiber addresses critical challenges in industrial rigid fiber applications. Standard soft low-denier fibers often lack sufficient stiffness, leading to sagging, flattening, and reduced product lifespan. Silicone-finished fibers commonly cause adhesion failure, delamination, and surface contamination during bonding processes.

This purpose-built product features a 2D crimped rigid structure with 20D coarse denier, delivering superior bending stiffness and supporting force. The two-dimensional crimp enables fibers to interlock, forming stable, dimensionally consistent webs that resist deformation under continuous load and compression.

The 100% silicone-free finish ensures seamless compatibility with water-based and solvent-based adhesives, acrylic resins, and hot melt glues. This eliminates risks of silicone migration, bonding weakness, and delamination, making it ideal for spray-bonded hard cotton, laminated composites, and automotive interior parts.

The brown black color is dope-dyed during spinning, providing uniform color distribution throughout the fiber cross-section with superior color fastness to washing, UV exposure, and abrasion. The dark color naturally conceals dust, stains, and processing marks while offering light-blocking capabilities for applications requiring opacity.

Manufactured under strict ISO quality control with standardized testing for denier tolerance, length uniformity, stiffness, and bonding performance, it ensures consistent batch-to-batch quality for reliable mass production.

Application Scenarios
  • Hard Cotton & Rigid Filling Materials: Rigid wadding, hard cotton, mattress support layers, sofa cushion cores, and furniture supportive filling
  • Industrial Filter Media: Dust collection filter bags, air filter felt, liquid filter cartridges, and industrial filtration fabrics
  • Automotive Interior Components: Door panel liners, headliner substrates, trunk liners, sound insulation pads, and interior supportive layers
  • Geotextile & Engineering Materials: Road reinforcement geotextiles, engineering protective fabrics, erosion control materials, and drainage filtration layers
  • Shoe & Bag Lining Materials: Shoe toe puff, counter stiffener, bag interlining, and structural linings
Product Images
2D Crimped Rigid Polyester Staple Fiber sample showing brown black color and texture
Close-up view of 20D*51mm silicone-free fiber structure
Fiber web formation demonstration with rigid polyester staple fiber
Industrial application of brown black silicone-free fiber in filter media
Comparison showing stiffness and structural integrity of rigid fiber
Bulk packaging and storage of 2D crimped rigid polyester staple fiber
Core Features & Benefits
  • 2D Crimped Rigid Structure: High bending stiffness and structural support maintains shape and volume under long-term compression
  • 20D Coarse Denier + 51mm Staple: Excellent formability with smooth opening, carding, and web forming capabilities
  • 100% Silicone-Free Formulation: Superior bonding compatibility with adhesives, resins, and foam layers
  • Dope-Dyed Brown Black Color: Dirt-resistant, light blocking, and excellent color fastness without post-dyeing
  • Chemical & Thermal Resistance: Long service life in industrial filtration, outdoor engineering, and automotive environments
  • Stable Batch Consistency: Reliable mass production with uniform denier, length, crimp, and stiffness
Technical Specifications
Product Name 2D Crimped Rigid Polyester Staple Fiber
Denier 20D (coarse denier, rigid grade)
Cut Length 51 mm (standard staple)
Crimp Type 2D two-dimensional crimped
Color Brown black (dope-dyed / spin-colored)
Finish 100% Silicone-free (no silicone oil)
Raw Material 100% Virgin PET polyester
Core Advantages High stiffness, strong support, silicone-free, good bonding, dirt-resistant, durable
Main Application Hard cotton, rigid wadding, industrial filters, automotive interiors, geotextiles, shoe linings
Compatible Process Carding, needle punching, thermal bonding, glue spraying, air-laid forming
MOQ Bulk order negotiable, sample available
Frequently Asked Questions
Is this fiber truly 100% silicone-free? Will it affect glue spraying or lamination?
Yes, it has a completely silicone-free finish with no silicone oil or silicone-based additives. It bonds strongly with all common adhesives and resins, and will not cause adhesion failure, delamination or surface oil contamination during gluing, thermal bonding or lamination processes.
What does 2D crimped rigid mean? How stiff is it?
2D means the fiber has two-dimensional planar crimp (instead of 3D spiral crimp), and rigid refers to engineered high bending stiffness. It is much stiffer than regular soft staple fibers, designed to provide structural support and shape retention for rigid wadding, filter media and supportive components.
Is the brown black color dope-dyed or post-dyed?
It is dope-dyed (spin-colored): color pigment is mixed into the polymer melt before spinning, so color is uniform throughout the fiber. It has excellent color fastness and will not fade or rub off easily.
What manufacturing processes is it compatible with?
It is compatible with fiber opening, carding, needle punching, thermal bonding, air-laid forming, glue spraying and laminating processes. The 51mm staple length fits most standard industrial textile production lines.
Can it be used to produce hard cotton / rigid wadding?
Yes, it is ideal for spray-bonded hard cotton, thermal-bonded rigid wadding and supportive filling materials. Its high stiffness and good bonding performance deliver stable shape and long-lasting support.
What is its temperature and chemical resistance?
Made from virgin PET polyester, it offers good resistance to most acids, alkalis and moisture, and retains performance within its recommended operating temperature range. It is suitable for most general industrial and outdoor environments.
Can we get samples for testing before bulk order?
Yes, samples are available for stiffness evaluation, hand feel test, processing trial, bonding test and color confirmation. Please contact us to request sample details.
What is the lead time for bulk orders?
Standard specifications are generally shipped within 3-7 working days for stock items. Custom specifications such as special denier, length or stiffness grade usually take 7-15 working days after deposit confirmation, depending on order quantity.
Product Details
Highlight:

hard cotton silicone-free fiber

,

two-dimensional hard cotton filter wadding

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polyester staple fiber industrial filter

Name: Two-dimensional Hard Cotton Brown Black Silicone-free Fiber
Specification: 20D*51MM
Native/Regenerative: Regenerative
Color: Brown Black
More Sizes: Customizable
Siliconized/Non-Silicified: Non-silicified

Ms. Heidi

Overseas Sales Manager

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